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the ultimate valve diagnostic tool

Efficient, Real-Time Valve Analysis

Take control of your diagnostic needs with Profiler™, one of the easiest and most powerful test systems on the market. Save time and money by analyzing valves as they are being tested with Profiler's advanced real-time graphics. No more waiting for third-party reviews—get immediate results and make data-driven decisions on the spot.

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Rugged, Portable, and Versatile

Designed for tough environments, Profiler is both rugged and portable, making it ideal for in-line valve troubleshooting even in the harshest conditions. Process Engineers can instantly access vital information to enhance critical loop performance, ensuring operational efficiency and reliability.

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Unmatched Diagnostic Capabilities

While digital positioners offer some diagnostic features, they are limited to their own systems. Profiler goes further by independently testing actual stem or shaft movement, identifying issues like Deadband caused by rack and pinion, splices, or linear linkages. This ensures accurate calibration and performance of your control systems.

Key Features:

  • Analog Support: Handles 4-20mA and 10-50mA valves and positioners, with split ranging calibration and testing capabilities.

  • Comprehensive Testing: Calibrate positioners, boosters, and valves using digital readings or traditional pressure gauges, depending on your preference.

  • Automated Test Sequencer: Customize and automate multiple tests for superior valve analysis.

  • Advanced Valve Testing: Verify solenoid current limit, position, switches, pressures, and torque. Use the automated seat leak box, laser bubble counter, and hydro testing with temperature control for thorough evaluations.

  • Graph Feature: Check valve seat contact to detect wear or improper seating, preventing leakage and premature seat failure.

  • Passive Monitoring: 13 channels of data provide a comprehensive view of valve performance, offering invaluable insights for process control improvements.

  • Annual Maintenance: Ensure optimal performance with annual software upgrades and system calibrations, all NIST traceable and maintained indefinitely.

  • Advanced Communication Protocols: Profiler is the only system that communicates seamlessly with Analog, HART, FOUNDATION FIELDBUS, and Profibus protocols. This eliminates the need for additional software or training, simplifying your operations.

User-Friendly Design:

  • Portable Attachment Kit: Lightweight and compatible with all major control valve manufacturers.

  • Easy Setup: Color-coded interface box, sensors, and cables ensure quick and hassle-free setup.

  • Effortless Reporting: Generate and save reports in PDF format, enabling immediate sharing of critical data.​

Optimize Valve Performance Profiler not only identifies but also helps correct issues with pressure balance and spring types, ensuring your system runs at peak efficiency.​

THE PROFILER MINI

The Profiler Mini is engineered specifically for offshore professionals seeking a compact and lightweight alternative to our standard Profiler™ system. While tailored for testing modulating or 4-20mA valves, it’s not compatible with our test accessory packages. However, its versatility makes it an ideal choice for commissioning, sales and marketing demonstrations, or as a valuable addition to your Profiler testing toolkit—perfect as a 3rd or 4th system.

Key Features:

  • Compact and Lightweight: Designed for easy handling and portability, especially in offshore environments.

  • Specialized Testing: Ideal for testing modulating or 4-20mA valves.

  • Versatile Use: Perfect for commissioning, sales and marketing demonstrations.

  • Expand Your Toolkit: An excellent addition to your Profiler systems, particularly as a 3rd or 4th unit.

  • Non-Compatible: Please note, this model does not work with our test accessory packages.

Small But Mighty

Hydro test accessory

The Hydro Test Accessory is a versatile and essential add-on for Profiler™ systems, designed to meet stringent customer specifications, including Midstream 6D. This accessory enhances your testing capabilities, offering precise measurement and reporting, whether for in-house or on-site testing. It also supports scalable testing solutions, making it ideal for a wide range of applications.

Key Features:

  • High-Precision Sensors: Includes a 10k pressure sensor and Type-K thermocouple for accurate and reliable hydro testing.

  • Portable & Versatile: Can be integrated with existing hydro benches or used with blind flanges for on-site testing at customer locations.

  • Comprehensive Reporting: Generates detailed PDF test reports with graphs and data results, facilitating easy customer approval before shipment.

  • Expandable System: Capable of testing up to four valves simultaneously, with customizable testing times ranging from minutes to 24 hours.

  • Remote Monitoring: Integrated cameras and computer access allow tests to be witnessed remotely, reducing the need for costly on-site visits.

Seat leak accessory

The Seat Leak Accessory for the Profiler™ Diagnostic System offers a comprehensive solution for fully automated or manual seat leak testing in compliance with API-598 standards.

Key Features:

  • Precision Testing: Equipped with three mass flow meters (.5, 10, and 200 slpm) and a laser bubble counter, ensuring accurate and reliable leak detection.

  • Pressure Monitoring: Includes a high-performance pressure sensor (150 psi) to monitor system pressure during tests.

  • Advanced Stroke Speed Analysis: Features dead time(s) and TC2 (86.2% ISA) measurements, providing precise control over valve stroke speed.

  • Solenoid Control: AC/DC solenoids with current reading capabilities, enhancing control and monitoring during testing.

  • Limit Switch Setup: Comprehensive limit switch setup and testing capabilities.

  • Spring and Torque Measurement: Measure spring rate, set pressure, and torque (breakout, running, seating, and total) to ensure valve integrity.

  • User-Friendly Design: Intuitive interface and easy-to-use controls, ideal for production, field service, and end users.

  • Customizable: Fully configurable to meet specific customer needs and requests.

  • Traceability: Complies with NIST traceability standards, ensuring all measurements are accurate and verifiable.

Seat Leak Testing Components:

  • Seat Leak and USB Interface Box: Connect via yellow, gray, and white cables for laser bubble testing.

  • Limit Switch Cable and Software Setup: Supports up to two limit switches with easy cable setup.

Information & Analysis:

  • API-598 Compliance: Enter all required information in the user-friendly info screen.

  • Comprehensive Graphs and Analysis: Track and analyze valve position, actuator/supply pressures, solenoid current, springs, torque, and limit switches with detailed graphical representation.

    • Position: Monitor command and valve position, including overshoot, undershoot, rise/fall times, dead times, velocity, total times, and stroke length.

    • Pressures: Analyze command, valve position, actuator, and supply pressures, including max supply pressure and pressure droop.

    • Torque: Assess command, valve position, actuator pressures, and various torque metrics (breakout, running, seating, total).

    • Solenoid Current: Evaluate command, valve position, and solenoid current (AC/DC), with calculated and actual current readings.

    • Springs: Examine actuator pressure versus valve position, spring rate, and spring set parameters.

    • Limit Switches: Configure and analyze limit switch settings, including enable/disable thresholds.

Complete block/isolation valve tests with detailed PDF printouts. Analyze seat leak, bubble counter, limit switch setup, and more with comprehensive graphs and reports.

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Traceability: Ensures an unbroken chain of measurement comparisons to stated references, as defined by NIST.

​Invest in Profiler—Enhance your Valve Diagnostics with the Best in the Industry.

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